Square Sizes
If you already have a chess set, the first step is to measure the diameter of the base of the largest piece (typically the king). This measurement will usually range from 1.5 to over 2 inches, and should be considered when planning the size of the board and its squares. My favorite set has kings with a base width of 1.75 inches, which look very nice on 2-inch squares. This square size will (obviously) dictate the overall size of the board, as well as the sizes of lumber you’ll need. In this tutorial we’re building a board with 2-inch squares. This means that the inside of the board (where the squares are) will measure 16 by 16 inches.
The Strategy
We want to make good, efficient use of expensive wood, and want the board to stand the test of time. We don’t want to have to cut out 64 identical and perfect squares, so we’ll build the center of the board using two pieces of wood, one light and one dark, glued edge to edge. Then we’ll resaw the glued pieces into four thin slices and glue them up, edge to edge, onto a 1/8-inch plywood sheet. We’ll then slice that sheet into eight strips and glue the strips onto a piece of 1/2-inch plywood. Then, we’ll trim the edges and add a solid wood frame to surround the squares. Don’t worry if it’s hard to picture how this comes together – it’ll be illustrated completely in this article.
Determine the Stock Size
We know the inside of the board will be 16 inches square. Because we’ll have to make at least seven cuts (probably more like nine) to cut our eight squares in each direction, we should select pieces of wood long enough to accommodate these cuts. So, add at least an inch if you’re using a standard 1/8-inch table saw blade. For this board, I chose stock that was 17.5 inches long, about 2.125 inches wide, and about 0.75 inches thick – one piece of dark wood and one light.
Tags: chess, tutorials, Woodworking
-
Genius. Thank you!
-
Hi! I’ve been skimming this forum for a bit – Decided to contribute=)
-
I’ve been doing this for my year 10 major project, works like a charm. Very simple to follow, very effective and my teacher wants to add it in a woodshow. THANKYOU SO MUCH!!!
-
I’ve been building checkerboards for years, but I make them a full 3/4’s thick. I don’t use a backer. I just finish both sides. I add one step that gives strength and gives a nice look. I glue up the dark wood in a panel 16 inches wide and cross-cut my strips from this piece. That turns the light and dark squares grain the opposite of each other. I think it is worth the trouble.


6 comments
Comments feed for this article
Trackback link: http://www.thefrankes.com/wp/wp-trackback.php?p=48